We bring ideas to life
Leading British custom vacuum forming. Concept design, prototyping, toolmaking, forming, CNC machining and assembly, all under one roof.
Over 30 years of knowing exactly how it's made
There's nothing we don't know about the vacuum forming process, from concept design and prototyping to moulding, CNC machining, fabrication and assembly.
Work with us on a single stage or the whole journey. We can be as hands-on as you like, source unique materials, and take a personal interest in every project from beginning to end.
- Experienced designers
- Rapid prototyping
- Full scale manufacturing
- Rigorous quality checks
Six disciplines. One roof.
From the first sketch to the finished, assembled product. Keeping every stage in-house gives you one team, one schedule and full control of quality.
- 01
Design
Turn a sketch or idea into a manufacture-ready CAD design, or have an existing design reviewed.
- 02
Prototyping
Test and refine your product with a real model made by the same process as the final part.
- 03
Toolmaking
Male and female tools machined in-house and optimised for the moulding process.
- 04
Vacuum Forming
Forming apertures up to 3000 x 2000mm, for runs from one-offs to around 100,000 units.
- 05
CNC Machining
5-axis and 3-axis routing for accurate, repeatable trimming of every formed part.
- 06
Fabrication & Assembly
Folding, bonding and assembly, so parts arrive finished and ready to use.
Quality 3D plastic products for every sector
From Hollywood props to F1 pit equipment and hospital furniture, we've made it.
All industries
Lightweight, durable props and set pieces for film and stage.
01TV & Film
Eye-catching displays for brands, retailers and agencies.
02Point of Sale
Robust, lightweight components trusted in Formula 1.
03Sport & Motor Racing
Easy-clean furniture and device housings for care settings.
04Medical
Window displays, promotional pieces and branded fittings.
05Retail
Home of the MarinePod® range of instrument housings.
06Marine
Light, resilient parts, from heritage restoration to new technology.
07Aviation
Natural lighting, ventilation and clean-tech components.
08Sustainable Energy
Garden, grounds and agricultural machinery components.
09The Great Outdoors
From conversation to delivery
Whether you have a rough idea or a finished CAD file, we'll guide you through each step and tell you honestly what will work best.
Talk to us
Share your idea, drawing or CAD file. We'll advise on design, materials and the most cost-effective process.
Design & prototype
We refine the design in CAD and prototype it using the same method as the final product.
Tool & form
We machine the tool in-house, then form your parts on machines up to 3000 × 2000mm.
Trim, assemble, deliver
Parts are CNC trimmed, assembled if needed and inspected before dispatch. Every project is traceable.
Recent projects
A few of the challenges we've solved for clients, from start-ups to global brands.
All case studies
Brands we've made things for
Quality you can trace
Every project is barcoded and traceable, so we can follow your product through production and inspect every item before dispatch.
Got an idea? Let's make it.
Send us a sketch, a drawing or a CAD file. We'll tell you if and how it can be made, and support you from design and prototyping right through to full production.